Wireless Foot Pedal
This is the evolution of the standard Accurl foot controls. It has been designed for those customers who do not want the hassle of connecting cables on the floor in front of the machine.
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Wireless Foot Pedal
CHOOSE AND CONFIGURE YOUR PRESS BRAKE
The new wireless foot pedal solution from Lazer Safe is a modular technology that enables press brake manufacturers to easily integrate SIL 3 wireless functionality.
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Overview
The wireless foot pedal solution is available as an option for press brake manufacturers using the PCSS-A1 or PCSS-A2 platform and makes it easy to incorporate wireless functionality into your machines by integrating the wireless module into your existing foot pedal or designing a new pedal from the ground up. The wireless system uses a safe, dual-channel SIL 3 communications method with two-way communication between the press brake and the foot pedal while also providing dynamic range and position monitoring through the use of ultrasonic sensors.
*Image shown as an example of an OEM foot pedal layout.
Key features
Safe wireless communications
The wireless foot pedal system uses a dual-channel SIL 3 communication method with two-way communications between the press brake and the foot pedal. The wireless technology has been developed by Lazer Safe and CE Certified by TUV Austria.
Range and distance monitoring
Ultrasonic sensors continuously monitor the distance and position of the foot pedal relative to the press brake, helping maintain safe operating range during production.
Hardware
The wireless pedal system comprises three main hardware components;
- Wireless Remote Module (WRM); installed inside the foot pedal together with a set of three ultrasonic sensors.
- Machine Module (MM); fitted to the press brake and provides the wireless link between the WRM and PCSS-A.
Wireless Remote Module (WRM)
The wireless remote module is a self-contained unit that includes;
- 12 pulsed safety inputs (6 dedicated and 6 spare).
- Dual integrated antennas
Also supplied and connected to the WRM are;
- An illuminated (red LED) emergency stop button
- A set of three ultrasonic sensors
Of the 12 inputs on the WRM, 6 inputs are preconfigured for the following functions;
- Down pedal x2 (NO and NC contacts)
- Emergency stop button x2 (NC contacts)
Ultrasonic Sensors
The active operating area is divided into three regions in front of the press brake; the centre, and the left/right wings. The ultrasonic sensors in the MM and UM track the location of the Wireless Foot Pedal and ensure that the operator can only operate the press brake when within the defined safe operating area and within clear line-of-sight of the machine.
This prevents the machine from being operated if the foot pedal is outside the defined active area or hidden behind a screen or wall.
Key benefits
Benefits for the press brake manufacturer
Easily integrate SIL 3 wireless foot pedal functionality into new or existing press brake designs using the PCSS-A1 or PCSS-A2 platform, with modular hardware and CE-certified wireless communications.
Benefits for the machine operator
- Improved ergonomics. The operator has more freedom to move and position the foot pedal.
- Simple and intuitive operation.
- Reduced operator fatigue.
- Eliminate trip hazards.
- Eliminate potential for cable damage.
- Clear floor space makes it easier to move trolleys and carts around the front of the press brake.
- Long battery life means operators can focus on bending parts without having to worry about frequent recharging. The foot pedal can be easily recharged by connecting to any USB charger or a USB port on a PC or the CNC.
